A pre-study of free burning arcs between carbon electrodes for potential use in gasification processes is presented. Free-burning arcs offer the potential to be used without additional gas feed or significant changes to gas flows in established gasification systems as well as with minimal cooling requirements for improved energy efficiency. Direct current (DC) arcs with currents up to 200 A and power levels up to 40 kW have been operated in molecular gas mixtures of H2, CO and CO2. The electrical characteristics and dynamic behaviour of the arcs under various electrode configurations have been analysed, along with an assessment of electrode erosion. Finally, concepts for the power sources have been deduced and tested.
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Release Date | 2025-09-02 |
Identifier | 0a2fee47-23d5-41b0-b9fd-a7ee525a3d00 |
Permanent Identifier (DOI) | |
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Plasma Source Name | |
Plasma Source Application | |
Plasma Source Specification | |
Plasma Source Properties | Two different setups each with graphite electrodes Setup A for pre-tests with two cylindrical electrodes made of graphite with a diameter of 9 mm and a length fo 85 mm. The electrode conficuration is positioned in a polymethyl methacrylate (PMMA) chamber. A DC pulse current source based on a capacitor bank was used providing approximately rectangular pulses with nearly constant current of up to 200 A over up to 20 ms is used for the arc operation. The capacity charging voltages are between 500 and 1500 V. Setup B for a later use in a gasification reactor with two cylindrical electrodes; a graphite rod cathode with a diameter of 30 mm and a length of 800 mm, where a smaller conical tip rod electrode with a diameter of 9 mm was fitted to the end, is mounted to a linear actuator CTC-060. A shorter graphite rod electrode of a diameter of 30 mm is used as the anode and mounted to the wall of the chamber opposite the cathode. The cathode with the actuator is mounted in a feeding unit. The cathode tip and the anode are positioned in a steel chamber. A DC power source Trumpf Hüttinger DC3050, which delivers currents up to 125 A, power up to 50 kW, and voltages up to 800 V was used. |
Plasma Source Procedure | Setup A: The electrodes are initially in contact with their tips and were tilted quickly for arc ignition – a gap distance of 16 mm is reached after 10 ms. Setup B: At the start the cathode tip is in contact with the anode, the cathode can be moved along the common axis of the electrodes to reach gap distances of up to 100 mm. |
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Plasma Medium Properties | Setup A: the PMMA chamber is filled with four different gas mixtures: CO2 (a), 30% H2 + 70% CO2 (b), 30% H2 + 70% CO (c), 33% H2 + 33% CO2 + 33% CO (d) at atmospheric pressure Setup B: the steel chamber is filled with CO2 at atmospheric pressure |
Plasma Medium Procedure | Flushing of the chambers for 20 s before filling, no gas flow during arc operation |
Plasma Diagnostics Name | |
Plasma Diagnostics Properties | Electric measurements: Setup A: arc current and voltage with a Pearson monitor Model 58 1423 and a voltage probe Tektronix 6015A, recording with an oscilloscope Yokogawa DLM3000 Setup B: arc current and voltage with a 26 m shunt and a Teledyne LeCroy PPE6kV Oscilloscope probe, recording with a Yokogawa DLM2054 digital oscilloscope. High-speed imaging: Setup A with 1024×1024 pixel matrix camera IDT-MotionPro Y4 at typically 10000 fps and 1 μs exposure time Setup B with Photron FASTCAM NOVA R3, Modell 150K-M-16GB at a typical frame rate of 1000 fps and exposure time of 2 μs |
Language | English |
License | |
Public Access Level | Public |
Contact Name | Uhrlandt, Dirk |
Contact Email |
Data and Resources
- Towards plasma-enhanced gasification: investigating free-burning carbon arcs in molecular gas mixtures - Fig. 2png
Related to Figure 2 in the paper: Example of arc images in setup A; side and...
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Attachment related to Figure 2. Example of arc videos in setup A; side and...
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Related to Figure 4 in the paper: Example of the voltage and current course...
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Related to Figure 5 in the paper: Arc voltage and current over time for the...
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Related to Figure 6 in the paper: Arc voltage and current over time in setup...
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Related to Figure 7 in the paper: Electric power over time in setup A for...
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Related to Figure 8 in the paper: Examples of arc images in setup B at 100 A...
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Related to Figure 9 in the paper: Mean values of arc current, voltage and...
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